Revolutionizing Automotive Production: AI Innovations at Audi's Neckarsulm Plant

The integration of artificial intelligence (AI) in automotive manufacturing is gaining momentum, and Audi's Neckarsulm plant is at the forefront of this transformation. Known for its innovative spirit, Audi is leveraging AI and robotics to enhance production processes, particularly in the low-volume production of the Audi e-tron GT family at the Böllinger Höfe facility.

Audi is pioneering a next-generation picking process at its Böllinger Höfe plant, in collaboration with the Fraunhofer Heilbronn Research and Innovation Centers. This initiative is part of Audi's 360factory vision to advance digitalization in production and logistics. By employing AI and robotics, Audi aims to optimize efficiency and reduce the workload of employees involved in the complex task of manually picking vehicle components from logistics containers.

A key component of the project involves the use of smart glasses equipped with infrared cameras to track eye movement and collect data on visual focus and cognitive load. This innovative approach helps identify areas where employees need the most support, allowing for the development of tailored AI solutions that improve human-machine interaction on the shop floor. Read more.

The trials are conducted in a real-world laboratory at the Böllinger Höfe plant, where researchers are testing AI applications such as computer vision to aid manual picking. They are also exploring the use of mobile autonomous robots equipped with advanced sensors and grippers. This collaborative effort with Fraunhofer Institutes aims to integrate these technologies into the production process effectively, turning research insights into practical solutions.